Manual Pallet Stacker (RVV500) 500 kg 1600 mm
Produced to order at the manufacturer’s plant and shipped directly — the factory discount is already included in the price shown.
- Production & delivery: 16–20 weeks
- Deposit at order: 40%
- Balance: 60% before dispatch or collection
Factory-order prices are outside the automatic volume and bundle discount programme. Because production and sea freight are scheduled months ahead, we reserve the right to adjust the balance in the event of significant exchange-rate or container-freight cost changes before dispatch — we will always contact you first. B2B sales only.
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The RVV500 with a 1600 mm mast puts a 500 kg pallet onto the first level of racking without a battery, a charger or an electrical inspection. It is a hand- and foot-pumped stacker with fixed welded forks, a 2080 mm mast that rises only 7 mm when fully extended, and a service weight of 213 kg.
Where it fits in the RVV range
This is the entry model for stacking rather than just lifting: the 1000 mm version of the RVV500 stops at bench height, while the 1600 mm mast reaches the first beam level of standard pallet racking and the top of a stacked pair of pallets. If goods regularly weigh more than 500 kg, the RVV1000 with the same 1600 mm mast carries twice the load for 1 kg more service weight; the RVV1500 adds a third capacity step. All three share the 755 mm chassis width and the 1150 mm forks, so the aisle requirement is practically the same for every capacity.
Typical applications
Light-goods warehouses, e-commerce stores and spare-parts depots that stack half-loaded EU pallets, cartons on pallets and crates on a single rack level; workshops that lift material to machine tables and work platforms; back-of-store areas where an electric stacker would be used for a few minutes a day. The 550 mm fork spread and 1150 mm fork length suit EU pallets taken from the 1200 mm side.
Design and safe operation
- Fixed welded forks 55 / 170 / 1150 mm; 90 mm lowered fork height for entering standard pallets
- Hydraulic lifting by hand or foot, 23 mm per stroke with load and 25 mm without; hand-operated lowering
- Rigid steel mast and frame; metal mesh guard between the operator and the lifting chains
- Wheel guards and parking brake for loading and unloading on a slope-free floor
- 500 kg at a 600 mm load centre; lower the forks before travelling, keep the load against the fork heels, and do not place the stacker on a ramp with the load raised
Technical overview
- Model / SKU: RVV500-1600mm
- Product family: Manual Stackers (fixed forks)
- Load capacity: 500 kg at 600 mm load centre
- Lift height: 1600 mm
- Lowered fork height: 90 mm
- Mast height, lowered / extended: 2080 / 2087 mm
- Fork dimensions (s/e/l): 55 / 170 / 1150 mm, overall fork spread 550 mm
- Overall length x width: 1685 x 755 mm
- Working aisle: 2057 mm (pallet 1000 x 1200 mm crossways), 1991 mm (pallet 800 x 1200 mm lengthways)
- Turning radius: 1325 mm
- Lift per stroke, laden / unladen: 23 / 25 mm
- Service weight: 213 kg
The product brochure and the dimension drawing are available for download on this page.
What it is for
- Hydraulic hand stacker for lifting pallets to racks, benches or vehicle beds — occasional use up to ~1 500 kg.
- Small warehouses, workshops, shops.
- Loading machines and work tables.
This model
Capacity options: 500 kg. Lift heights: 1600 mm. Fork dimensions: 61/170/1150mm. Turning radius: 1380 mm.
Check before you choose
- Capacity and lift height (residual capacity drops at height)
- Pallet type: straddle legs for closed-bottom pallets, standard forks for EUR pallets
- Adjustable forks needed?
- Mast height when lowered vs. doorways
Not suitable for
- Frequent or multi-shift use — semi-/full electric
- Heavy pallets above 1 500 kg
- Long distances
Before you order Technical check — we confirm a few parameters and compatibility with you before the order.
To confirm the right configuration we will ask you:
- Heaviest load including pallet, packaging and any attachment? Rule of thumb: use at most 80 % of rated capacity for safety and service life.
- How high must the load be lifted — top rack beam, vehicle bed, machine table? How many rack levels? Capacity at maximum height is much lower than nominal (residual capacity). Customers know 'the rack', not millimetres — ask them to measure the top beam.
- Is the load always on a EUR pallet (open bottom)? Or CHEP / closed-bottom / plastic pallets, boxes, or goods placed directly on the forks? Dimensions of the pallet underside? Forks with support legs underneath need an open-bottom pallet. Goods without a pallet load the forks at points and bend them. Pallet compatibility matters more than capacity.
- Lowest passage in the working area (doors, beams, pipes, mezzanine, container, lift)? Ceiling height where stacking happens? Lowered mast height must pass every obstacle; extended mast must fit under ceiling, lighting and sprinklers.
- What is the floor: industrial concrete, asphalt, paving, gravel, uneven, potholes, sharp edges, expansion joints, thresholds, drains? Small polyurethane wheels and no suspension: tolerance for unevenness is very low. Sharp edges cut the PU tread; gaps stop the small load rollers.
- Lifts per day and distance moved? Manual hydraulics and pushing a raised 1 t load are tiring; manual stackers are for occasional use.
Typical mistakes to avoid
- Frequent mistake: closed pallet into which the front legs cannot enter.
- Check residual capacity at height where stated.
Helpful to have ready: Exact pallet dimensions from below · Mass · Shelf height · Aisle · Doors/ceiling · Photo of the floor
Attributes
| Load capacity | 500 kg |
|---|---|
| Load centre distance (c) | 600 mm |
| Lift height | 1600 mm |
| Lowered fork height | 90 mm |
| Height, mast lowered | 2080 mm |
| Height, mast extended | 2087 mm |
| Fork dimensions | 55/170/1150 mm |
| Width overall forks | 550 mm |
| Overall length | 1685 mm |
| Overall width (b1) | 755 mm |
| Ground clearance, laden, below mast (m1) | 20 mm |
| Aisle width for pallets 1000x1200mm | 2057 mm |
| Aisle width for pallets 800x1200mm | 1991 mm |
| Turning radius | 1325 mm |
| Lift per stroke, laden/unladen | 23/25 mm |
| Lowering | Manual control |
| Service weight | 213 kg |



